Process Calculations - GATE-CH Questions

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Unit Operations

0100-4-pc-1mark

0100-4-pc

In a paper mill, a wash liquor containing 3% (by weight) solids is concentrated in an evaporator to yield a lye containing 30% (by weight) solids. The quantity of water evaporated per 100 kg of feed is:

GATE-CH-1993-8-a-pc-2mark

1993-8-a-pc

1000 kg of a solution containing 50% by weight of a salt dissolved in it is cooled. 400 kg of anhydrous salt is separated out. The solubility of the salt at the lower temperature in kg/100kg of water is

GATE-CH-1995-2-f-pc-2mark

1995-2-f-pc

1000 kg of wet solids are to be dried from 60% to 20% moisture (by weight). The mass of moisture removed in kg is

GATE-CH-2003-40-pc-2mark

2003-40-pc

Air at a temperature of 20oC and 750 mm Hg pressure has a relative humidity of 80%. What is its percentage humidity? Vapor pressure of water at 20oC is 17.5 mm Hg.

GATE-CH-1989-1-i-pc-2mark

1989-1-i-pc

1000 kg of a solution containing 30% solids is concentrated to 60% solids. The amount of water evaporated is 末末- kg.


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GATE-CH-1991-2-i-pc-2mark

1991-2-i-pc

A wet paper pulp contains 75% water. After 100 kg of water is removed in a dryer, it is found that the pulp is now containing 30% water. The weight of the original pulp (in kg) is 末末-

GATE-CH-1991-2-ii-pc-2mark

1991-2-ii-pc

The weather bureau reports a dry bulb temperature of ambient air as 29\(^\circ \)C and relative humidity of 80%. The barometer reads 750 mm Hg. The percent humidity of the ambient air is 末末-
(Vapor pressure of water at 29\(^\circ \)C = 30 mm Hg)

GATE-CH-1992-2-a-pc-2mark

1992-2-a-pc

It is desired to make 100 kg of a solution containing 40% salt by mixing solution \(A\) containing 25% salt and solution \(B\) containing 50% salt. The mass in kg of solution \(A\) required is 末末-

GATE-CH-1990-1-i-pc-4mark

1990-1-i-pc

A mixture of ethyl acetate vapor and air has a relative saturation of 50% at 30\(^\circ \)C and a total pressure of 100 kN/m\(^2\). If the vapor pressure of ethyl acetate at 30\(^\circ \)C is 16 kN/m\(^2\)

(i) The percentage of air is 末末-
{#1}

(ii) The percentage saturation is 末末-
{#2}

GATE-CH-2002-2-12-pc-2mark

2002-2-12-pc

1 kg of a saturated aqueous solution of a highly soluble component \( A \) at 60oC is cooled to 25oC. The solubility limits of \( A \) are (0.6 kg \( A \))/(kg water) at 60oC and (0.2 kg \( A \))/(kg water) at 25oC. The amount, in kg, of the crystals formed is


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GATE-CH-2003-41-pc-2mark

2003-41-pc

Na2SO4.10H2O crystals are formed by cooling 100 kg of 30% by weight aqueous solution of Na2SO4. The final concentration of the solute in the solution is 10%. The weight of crystals is

GATE-CH-2004-39-pc-2mark

2004-39-pc

80 kg of Na2SO4 (molecular weight = 142) is present in 330 kg of an aqueous solution. The solution is cooled such that 80 kg of Na2SO4.10H2O crystals separate out. The weight fraction of Na2SOin the remaining solution is

GATE-CH-2008-32-pc-2mark

2008-32-pc

A 35 wt% Na2SO4 solution in water, initially at 50oC, is fed to a crystallizer at 20oC. The product stream contains hydrated crystals Na2SO4.10H2O in equilibrium with a 20 wt% Na 2SO4 solution. The molecular weights of Na2SO4 and Na2SO4.10H2O are 142 and 322, respectively. The feed rate of the 35% solution required to produce 500 kg/h of hydrated crystals is

GATE-CH-2010-32-pc-2mark

2010-32-pc

A saturated solution at 30oC contains 5 moles of solute (M.W. = 50 kg/kmol) per kg of solvent (M.W. = 20 kg/kmol). The solubility at 100oC is 10 moles of the solute per kg of the solvent. If 10 kg of the original solution is heated to 100oC, then the weight of the additional solute that can be dissolved in it, is

GATE-CH-1988-1-ii-c-pc-1mark

1988-1-ii-c-pc

1000 kg of solution containing 50% by weight of a salt dissolved in it is cooled, whereupon 400 kg of anhydrous salt is crystallized out. The solubility of salt at lower temperature in kg/100 kg of water is 末末-


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GATE-CH-1991-12-i-pc-6mark

1991-12-i-pc

Nitrogen from a cylinder is bubbled through acetone at 1.1 bar and 323 K at the rate of \(2 \times 10^{-4}\) m\(^3\)/min. The nitrogen, saturated with acetone vapor leaves at 1.013 bar, 308 K at the rate of \(3.83 \times 10^{-4}\) m\(^3\)/min. What is the vapor pressure (in bar) of acetone at 308 K?

GATE-CH-1998-12-pc-5mark

1998-12-pc

1000 kg/h of an aqueous solution of 20% \(\ce {Na2CO3}\) is cooled gradually to \(T^\circ \)C, to crystallize out \(\ce {Na2CO3.10H2O}\). The solubility of \(\ce {Na2CO3}\) at \(T^\circ \)C is 2.1%. Calculate the percentage of \(\ce {Na2CO3}\) recovered in the form of crystals. (Assume no loss of \(\ce {Na2CO3}\) through the mother liquor adhering to the crsytals and no carry over of crystals with the mother liquor). Draw a neat block diagram showing the inlet and exit compositions and flow rates. (Molecular weight of \(\ce {Na2CO3}\) can be assumed to be 106 and that of water to be 18).

GATE-CH-2017-30-pc-2mark

2017-30-pc

An aqueous salt-solution enters a crystallizer operating at steady state at 25oC. The feed temperature is 90oC and the salt concentration in the feed is 40 weight%. The salt crystallizes as a pentahydrate. The crystals and the mother liquor leave the crystallizer. The molecular weight of the anhydrous salt is 135. The solubility of the salt at 25oC is 20 weight%.

The feed flow rate required for a production rate of 100 kg/s of the hydrated salt, sounded to the nearest integer, is _______ kg/s.

GATE-CH-1999-7-pc-5mark

1999-7-pc

\(\ce {CaCO3}\) slurry has to be dried. The dryer is designed to remove 100 kg moisture per hour. Air at 20\(^\circ \)C and 40% relative humidity, enters the dryer and leaves at 65\(^\circ \)C and 65% relative humidity. (i) What is the weight (in kg) of bone-dry air required per hour? The atmospheric pressure is 103 kPa. (ii) If the humidity of the air entering can be varied, what is the minimum amount of dry air (in kg/h) required? The constants for Antoine equation for vapor pressure of water in mm Hg may be taken as \(A = 18.306\), \(B = 3816.44\) and \(C = -46.13\).
(i) ____________
{#1}

(ii) ____________
{#2}

0100-6-pc-5mark

0100-6-pc

The figure below is a schematic of a process for the production of NaOH cake which is used in households to clear plugged drains in the plumbings (all compositions in weight%).


The fresh feed to the process is 10,000 kg/h of a 40% aqueous NaOH solution. The fresh feed is combined with the recycled filtrate from the crystallizer, and fed to the evaporator where water is removed to produce a 50% NaOH solution, which in turn is fed to the crystallizer. The crystallizer produces a filter cake that is 95% NaOH crystals and 5% solution that itself consists of 45% NaOH. The filtrate contains 45% NaOH.

  1. You are asked to determine the flow rate of water removed by the evaporator, and the recycle rate for this process.

  2. Assume that the same production rate of NaOH cake occurs, but the filtrate is not recycled. What would be the total feed rate of 40% NaOH have to be then? Assume that the product solution from the evaporator still contains 50% NaOH.

GATE-CH-1994-2-j-pc-1mark

1994-2-j-pc

A gas bubble at a pressure of \(P_g\) is passed through a solvent with a saturation vapor pressure of \(P_s\). If the time of passage of the bubble is long and air is insoluble in the solvent, the mole fraction of solvent in the bubble will be equal to 末末-

GATE-CH-1994-2-l-pc-1mark

1994-2-l-pc

A super saturated solution of a sparingly soluble solute, at a concentration of \(C\), is being fed to a crystallizer at a volumetric flow rate of \(V\). The solubility of the solute is \(C_s\). The output rate of solids from an efficient crystallizer is 末末-


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Last Modified on: 24-Oct-2022

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